Monday, February 16, 2015

Researchers create 100x rooftop solar concentration from 3D printed lenslets and solar cells used in Space

Ultra-high efficiency solar cells similar to those used in space may now be possible on your rooftop. A team of researchers have worked on a new microscale solar concentration technology that uses inexpensive optics to concentrate sunlight.
Concentrated photovoltaics (CPV) is a photovoltaic technology that generates electricity from sunlight. "Current CPV systems are the size of billboards and have to be pointed very accurately to track the sun throughout the day. You can't put a system like this on your roof." said Noel C. Giebink, assistant professor of electrical engineering at Penn State University.

Fortunately, the falling cost of typical silicon solar cells - from about 20 percent for silicon to more than 40 percent with the new CPV - is making them a smaller and smaller fraction of the overall cost of solar electricity, which also includes "soft" costs like permitting, wiring, installation and maintenance. 
To enable CPV on rooftops, the researchers combined miniaturized, gallium arsenide photovoltaic cells, 3D-printed plastic lens arrays and a moveable focusing mechanism to reduce the size, weight and cost of the CPV system. With this combination CPV can be placed on the south-facing side of a building's roof.
They report their results on Feb. 5th in Nature Communications.
"We partnered with colleagues at the University of Illinois because they are experts at making small, very efficient multi-junction solar cells," said Giebink. "These cells are less than 1 square millimeter, made in large, parallel batches and then an array of them is transferred onto a thin sheet of glass or plastic."
To focus sunlight on the array of cells, the researchers embedded them between a pair of 3D-printed plastic lenslet arrays. Each lenslet in the top array acts like a small magnifying glass and is matched to a lenslet in the bottom array that functions like a concave mirror. With each tiny solar cell located in the focus of this duo, sunlight is intensified more than 200 times. Because the focal point moves with the sun over the course of a day, the middle solar cell sheet tracks by sliding laterally in between the lenslet array.
The researchers discovered that they could reach 70 percent optical efficiency — and they hope to reach 90 percent efficiency — using their design.
"The main benefit of printed optics for CPV is rapid prototyping and testing of initial concepts. The quality of the printed optics is sufficient for proof of concept," said Noel Giebink, one of the authors of the research and an assistant professor of electrical engineering at Penn State University.
Previous attempts at such translation-based tracking have only worked for about two hours a day because the focal point moves out of the plane of the solar cells, leading to loss of light and a drop in efficiency. By sandwiching the cells between the lenslet arrays, the researchers solved this problem and enabled efficient solar focusing for a full eight hour day with only about 1 centimeter of total movement needed for tracking.
To lubricate the sliding cell array and also improve transmission through the lenslet sandwich they used an optical oil, which allows small motors using a minimal amount of force for the mechanical tracking.
"The vision is that such a microtracking CPV panel could be placed on a roof in the same space as a traditional solar panel and generate a lot more power," said Giebink. "The simplicity of this solution is really what gives it practical value."
Because the total panel thickness is only about a centimeter and 99 percent of it -- everything except the solar cells and their wiring -- consists of acrylic plastic or Plexiglas, this system has the potential to be inexpensive to produce. 
Giebink cautions, however, that CPV systems are not suitable for all locations.
"CPV only makes sense in areas with lots of direct sunlight, like the American Southwest," he said. "In cloudy regions like the Pacific Northwest, CPV systems can't concentrate the diffuse light and they lose their efficiency advantage."
The researchers tested their prototype concentrator panel outside over the course of a day in State College, Penn. Even though the printed plastic lenses were not up to specification, they were able to demonstrate over 100 times solar concentration.
Researchers at University of Illinois, Urbana Champaign and LUXeXcel Group B.V., The Netherlands were involved in the project. The U.S. Department of Energy funded this research.

Israeli doctors use 3D printing to rebuild injured Syrian man's face

War-torn regions are generally home to the absolute worst humanity has to offer, but sometimes bring forth heartwarming acts of human kindness as well. That’s exactly what’s going on at the Israeli-Syrian border, where Israeli doctors are doing everything they can to help the Syrian victims of the countless atrocities taking place in their country, even going as far as producing very expensive 3D printed implants to help them.
For while Syria is very far away from most of our beds, it is just around the corner for Israel. As the BBC recently revealed, as least 1500 Syrians have travelled to Israel to receive medical treatment. While this doesn’t sound too weird – people flee from war zones all the time – something of an unofficial state of war has existed between these two countries since the Six-Day-War between Israel and its surrounding Arab countries in 1967. Even today, there is something of a no-man’s-land between the two nations, and especially Syrian propaganda is unrelenting in its attacks on Israel.
And yet, wounded Syrians are finding their way to Israel in increasing numbers. While not exactly known how the process works, wounded Syrians find their way to the border on the Golan Heights, and somehow end up in the hands of Israeli soldiers who transport them to hospitals – most of them go to Haifa.
Recently, that exact trip was made by an unconscious 23-year-old called Mohammed, a farmer from Deraa – a hotbed of any Assad-protests. While his identity has purposefully been kept hidden – not many Syrians will approve of someone being helped by the Israeli’s – he arrived in Haifa with a terrible injury: a projectile from a Syrian jet fighter had completely shattered his jaw, leaving his face a bloody mixture of destroyed tissue.
Unable to eat or drink, he was brought to Israel in November 2014. Fortunately for him, one of the hospital’s maxillofacial surgeons, Dr Yoav Leiser, had just returned from a fellowship in Germany, where he studied Patient Specific Implants (PSIs) for eye sockets, jaws, and cheek bones, relying on titanium manufacturing and 3D printing. Leiser set to work on Mohammed’s horrible disfigurement, and developed a 3D printed jaw replacement that quickly put the young man on a road to recovery.